Avoid Motor Breakdowns

Implementing preventive maintenance and keeping track of your electric motor’s condition is essential for maintaining an efficient production process.

Electric motors play a central role in industrial processes. Their malfunction can cause total machine failure, halting the entire production line and leading to significant operational and financial setbacks.

Using IMAnalytics, multiple metrics and methods can be combined to create a detailed health status of your electric motor, preventing unexpected failures.

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What can be detected?    wwwwwwwwww
  • Bearing failures
  • Imbalance, misalignment, looseness
  • Rotor and stator failures
  • Resonances
  • Temperature changes and overheating
  • Incorrect lubrication
  • Electric-current passage
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  • Vibrations
  • RPM
  • Peak Current
  • Temperatures
  • Running time and period
  • Lubrication film

 

Keep your electric motor running

It is vital to consider electric motors as key components and emphasize the necessity of employing an active online condition monitoring system.

Motor failures can occur in various ways, often correlated as either the cause or effect of another issue, for example mechanical overloading can lead to electrical overload and overheating. Bearings might need more lubrication or suffer wear and tear; excessive operational temperature or humidity can also harm the motor.

High-frequency vibration analysis, such as acceleration enveloping and monitoring specific bearing failure frequencies, enables the detection of issues months in advance. This proactive approach allows for the identification of faults when they have just occurred or even before.

Our IMAnalytics service team are certified to vibration analyst (ISO CAT II) and constantly keep track of your data to find early motor problems, preventing failures and finding bearing damage soon. We send early warnings with easy-to-follow steps.