Transforming gearbox maintenance from reactive to proactive

Considering the complexity of gearboxes, with their numerous bearings, gears, shafts, and varying operational speeds and directions, a multifaceted monitoring approach is essential.

IMAnalytics specialises in this area, offering a flexible and broad monitoring solution tailored to the unique demands of gearbox maintenance.

With IMAnalytics, businesses can move beyond the limitations of traditional methods to start a more efficient, reliable, and cost-effective way to maintain your critical gearboxes.

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Based on the monitored metrics, we can detect:
  • Bearing failures
  • Imbalance, Misalignment and looseness
  • Internal Wear Issues
  • Temperature changes
  • Performance decrease
  • Changes in power consumption
  • Running times, optimization of asset use

 

 

Examples of monitored metrics in a gearbox
  • Vibration
  • RPM
  • Temperature(s)
  • Pressure / flow
  • Peak current
  • Activity reporting (running times & periods)
  • Humidity
  • Oil Contamination
  • Oil Quality

Keep your gearbox running

Gearboxes is a important component in many industrial applications, they are crucial for seamless manufacturing operations. A gearbox failure, particularly when unexpected, can cause significant disruptions and financial losses.

Before, regular inspections of industrial gearboxes was standard practice. However, traditional inspection methods offer only a temporary view of the machine’s health, which is where IMAnalytics’ solution comes in hand.

This system enables the continuous tracking of machine health, allowing for the early prediction and prevention of failures, thereby minimising unplanned downtime and its following costs.

The core of IMAnalytics’ approach is the principle of predictive maintenance. This method involves the constant monitoring of key health indicators, such as vibration patterns and oil quality, providing maintenance teams with the necessary lead time to take early actions.